Plastic Injection Molding Tips from the Pros
Perhaps, it may be helpful to see some real-life situations. Let us show you by example. From small to large, simple to complex, here are some lessons we've learned from previous projects.
Plastic Part Design Considerations
- Snaps
- Material selection and design both strongly affect snap performance. There are guidelines that we can provide for you.
- Hinges
- Only polypropylene provides a durable hinge. The design of the hinge and the mold affect the performance of the hinge.
- Light Pipes
- We have extensive experience with light pipes for which material selection and mold design are critical.
- Overmolding
- Each overmolding project we have encountered has been unique. Therefore, we have a wide range of experience. We've learned that material selection is limited, and both part and mold design play important roles.
- Insert Molding
- We can mold inserts into parts on a vertical machine or a horizontal machine. This approach eliminates secondary operations but reduces opportunities for automation.
- Structural Foam Molding
- One method for compensating for design issues and sink prevention is using a blowing agent in a material in order to create a cell structure inside the thick portions of a part. Determining the appropriate gas and its percentage are important in maintaining good surface appearance.
- Thin-walled Molding
- We have experience with thin-walled molding in both standard and high-pressure injection machines. Material selection and mold construction are both critical factors.